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Open Die Heavy Steel Forgings , 50Mn / 4140 / 60CrMo Forging Roller

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Open Die Heavy Steel Forgings , 50Mn / 4140 / 60CrMo Forging Roller

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Brand Name :HUIXUAN
Model Number :Roller shell
Certification :ISO9001:2008,BV,GSG, IST, UL,CTI
Place of Origin :JiangSu
MOQ :1
Price :Negotiable
Payment Terms :L/C, T/T
Supply Ability :2000-4000 Ton/Month
Delivery Time :30-50 days
Packaging Details :Poly wood case, wood pallet, steel frame support
Material :Steel
Size :As drawing
Heat treatment :N+T Q+T
Color :Original
Max dia :1600mm
Melting process :EF+LF+VD
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Open Die Heavy Steel Forgings , 50Mn / 4140 / 60CrMo Forging Roller ​


Products:
forged roller, alloy steel roller,rolling mill parts, hot roll, cold roll, roller shell, overall roll, metallurgy composite roller, forging white cast iron roll.

Products reference:


Material


50Mn,4140,60CrMo,9Cr2Mo,90Cr3


Forging equipment



8000T open die hydropress


Apply for


Roller is the important part for rolling mill. The rollers in pair or group rolling with pressure to roll the steel. It bears the dynamic and static load, the affact of abrasion and temperature change.


Melting process


EF+LF+VD


Process technology



Forging+heat treatment+rough machining+finish machining


Forging ratio


≥3.5


Applicable standard



ASTM, ASME, DIN, JIS, ISO, BS, API, EN


Executive standard



JB/GB/EN/DIN/JIS/ASME/ASTM/ISO


Certification authority



ISO9001:2008,BV,SGS, IST, UL,CTI


Delivery terms


Rough machining(N+T); finish machining(Q+T)


Test equipment


Spectrograph, UT device, tensile and compact test machine, metalloscope,external micrometer, bore dial indicator, hardness testing device and so on.


Service


Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality.


Custom properties


Material elements

C Si Mn P S Cr Ni Mo


Others

50Mn 0.48-0.56 0.17-0.37 0.70-1.00 ≤0.035 ≤0.035 ≤0.25 ≤0.30 ≤0.25
4140 0.38-0.43 0.15-0.35 0.60-0.90 ≤0.035 ≤0.040 0.80-1.10 -- 0.15-0.25 -
60CrMo 0.55-0.65 0.17-0.30 0.450-0.80 ≤0.020 ≤0.015 0.50-0.80 ≤0.25 0.20-0.40
9Cr2Mo 0.85-0.95 0.25-0.45 0.20-0.40 ≤0.025 ≤0.025 1.70-2.10 ≤0.25 0.20-0.40


Mechainal properties


Dia.(mm)


TS/Rm(Mpa)


YS/Rp0.2(Mpa)


EL/A5(%)


RA/Z(%)


Type Of notch


Impact energy


HBW

50Mn Ø10 ≥645 ≥390 ≥13 ≥40 V ≥39 ≤255HBS
4140 Ø10 740~1000 450~850 ≥12 ≥25 V ≥40 ≤250HBS

Process procedure:

Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperture test) → Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment


Commerce clause

MOQ 1PC


Max. diameter


1600MM


Delivery time


30-60 days


Package


Wood pallet, steel frame support


Delivery terms


FOB;CIF;CFR;DDU;


Payment terms


T/T,LC


Type of shipping


By ocean, air


Keywords
The common cold roll material is 9Cr, 9Cr2, 9CrV, 8CrMoV and so on. The cold roll required surface quench, and hardness is HS45-105. The hot roll usually use the material of 55Mn2, 55Cr,60CrMnMo, 60SiMnMo and so on. There are three common roller, such as cast steel roller, cast iron roll and forge roller. There is also a small quantity of hard alloy roll in bar and shape rolling mill, such as tungsten steel.

Features:

Excellent mechanical properties;Produce different dimension based on customer’s requirements;Advanced manufacture equipments and inspection devices;Excellent technical personality;Control the production procedure strictly;Pay attention on the package protection

Open Die Heavy Steel Forgings , 50Mn / 4140 / 60CrMo Forging Roller

Open Die Heavy Steel Forgings , 50Mn / 4140 / 60CrMo Forging Roller

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