JIANGSU HUI XUAN NEW ENERGY EQUIPMENT CO.,LTD
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Industry Steel Axle Shaft Forging Tug Shaft For Cement Machinery Parts
Cement machinery,forging tug shaft,rotary kiln tug shaft,cement machinery parts,riding wheel
| Material | 1045,35CrMo,4140,1.7220 |
|
Forging equipment | 6000T Open die hydropress |
| Application | Cement machinery parts,riding wheel and tug shaft’s match,rotary kiln parts |
| Melting process | EF+LF+VD |
| Production process | Forging+heat treatment+rough machinning |
| Forging ratio | ≥3.5 |
| Applicable standard | ASTM,ASME,DIN,JIS,ISO,BS,API,EN |
| Executive standard | JB/GB/EN/DIN/JIS/ASME/ASTM/ISO |
| Certification authority | ISO9001:2008,BV,SGS, IST, UL,CTI |
| Delivery terms | Rough machinning(N+T);finish machining(Q+T) |
| Test machine | Spectrograph,UT device,tensile and compact test machine,metalloscope,outside micrometer,bore dial indicator,hardness test machine |
|
Service | Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality. |
| Material elements | C | Si | Mn | P | S | Cr | Ni | Mo | |
| 1045 | 0.42-0.50 | 0.17-0.37 | 0.50-0.80 | ≤0.035 | ≤0.035 | ≤0.25 | ≤0.30 | -- | |
| 35CrMo | 0.32-0.40 | 0.17-0.37 | 0,40-0.70 | ≤0.035 | ≤0.035 | ≤0.30 | ≤0.30 | 0.15-0.25 | |
| 4140 | 0.38-0.43 | 0.15-0.35 | 0.60-0.90 | ≤0.035 | ≤0.040 | 0.80-1.10 | -- | 0.15-0.25 | - |
|
Mechanical proferties |
Dia.(mm) |
TS/Rm(Mpa) |
YS/Rp0.2(Mpa) |
EL/A5(%) |
RA/Z(%) |
Type Of notch |
Impact energy |
HBW |
| 1045 | Ø25 | ≥600 | ≥355 | ≥16 | ≥40 | V | ≥39 | ≤229HBS |
| 35CrMo | Ø25 | ≥985 | ≥835 | ≥12 | ≥45 | V | ≥63 | ≤229HBS |
| 4140 | Ø10 | 740~1000 | 450~850 | ≥12 | ≥25 | V | ≥40 | ≤250HBS |
Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperture test) → Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment
| Max Weight | 50T |
| MOQ | 1PC |
| Delivery time | 30-50days |
| Packages | Wooden pallet,steel frame |
| Delivery terms | FOB;CIF;CFR；DDU； |
| Payments terms | T/T,LC |
| Type of shipping | By ocean,air |
Tug shaft is the main parts of rotary kiln of cement machinery.Tug shaft is lubriated and rotated by riding wheel
